Dana claims industry’s first battery cooling tech for electric vehicles | Electronics Advocate

Dana claims industry’s first battery cooling tech for electric vehicles

Thursday, November 19, 2009
By Gina Roos

danalogoMaumee, Ohio — Dana Holding Corp. has developed a Long heat exchanger designed to extend battery life in hybrid and electric vehicles. The technology recently debuted on Tesla Motors’ 2010 all-electric Roadster Sport.

Dana said the unique heat-exchange technology cools the Roadster’s battery by transferring heat generated within the lithium-ion battery to the vehicle’s climate-control system, while a temperature sensor mount provides continuous feedback to the climate-control system. This interface helps to maintain the battery’s ideal temperature during operation, thus helping to extend battery life, said the company.

Dana engineers constructed the heat exchanger using a patented aluminum brazing process to ensure the cleanliness of both the climate control and battery coolant fluids. The use of high-strength aluminum alloys provides greater material strength and contributes to weight saving, while the chiller’s compact design provides significant space savings, said the company.

Dana is manufacturing the heat exchanger at its advanced engineering center in Oakville, Ontario, Canada.

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